The Best Rugged Smartphones of 2021

I am sure most of us saw or owned a phone before the smartphone era when the devices were thicker and a lot less compact, suitable mainly for calling and rarely for occasional basic gaming, but tough enough to handle a few drops to the ground.
Then came the touchscreen phones (which were still tough enough) and later the smartphones took over the world, now with larger screens, smaller width, higher specs and, as expected, a higher price tag. This made choosing the best rugged phone a lot harder, since the smartphones came with a major disadvantage: if before, dropping your phone wasn’t the cause of great stress, smartphones are not as drop resistant as their predecessors.

UPDATE: The Samsung XCover Pro has been added to the best rugged smartphones list.



Some screens won’t survive from falls even below 3 feet and there are stories on the web that some phones screens shattered simply by being carried inside the pocket. So, for the people that don’t want to treat their cell phones like jewelry and don’t want to spend hundreds of dollars on a device that can shatter at any time, I have compiled a list of the best rugged smartphones that, although not indestructible (no phone can ever claim that), are as close as one can get to the perfect drop proof, shockproof and waterproof smartphone.

But, before that, you need to understand that the rugged smartphones are not really a homogeneous group and that, in reality, they are divided for two main audiences: the ones that work in an industrial environment or in constructions and need a fully rugged, durable and no-compromises phone (where the internal specs are not a high priority) and the ones that need a mid-to-high-end smartphone which will survive the occasional fall (even face first) and that can handle splashes or even full submerges underwater (usually, active people who regularly practice different types of outdoor sports).

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1. CAT S62 PRO


The Cat S62 Pro continues the legacy left by the S61 and the S60, both very successful rugged smartphones, suitable for construction workers, being able to withstand even the harshest environments, while maintaining the elegant look of modern smartphones. One of the main selling points of the series was the thermal imaging camera and, while, the CAT S61 wasn’t a radical change from its predecessor, the CAT S62 Pro has made some significant improvements in this department.
Indeed, the thermal camera has a far better sensor (FLIR Lepton 3.5 instead of the Lepton 2.5 of its predecessor), there are four more thermal pixels (therefore a sharper image) and there is now a new MyFLIR PRO app with additional features. But, while it has gained on one end, it has lost on another since the manufacturer decided to remove the indoor air quality sensor, as well as the laser-assisted distance measurement. The internal hardware has also been improved (although nothing too radical) and there is now a better camera – this is important considering that unlike the Panasonic Thoughpad series which focuses exclusively towards the industrial aspect, the CAT smartphones have always also catered to the consumer market.

The Cat S62 Pro doesn’t look as refined as some flagship smartphones, but it still went quite far away from that rugged look (that some Chinese brands are still sporting, such as Blackview), so expect a full glass front, a metallic frame and a plastic rear panel. The case has maintained those rounded corners from the previous models (minus the top CAT logo) and it’s also fairly larger than its predecessor, measuring 6.24 x 3.02 x 0.47 inches – what’s interesting is that it’s also lighter, weighing 8.75 ounces.
The back of the phone is covered by a rubber finish which, similarly to its predecessor can’t be removed to give you access to the battery and, to access the microSD and SIM card slots, you need to remove the tray located on the left side of the device. The buttons from the edges are big, firm and easy to press (there is also Programmable key that, when pressed, can be configured to send your location to a list of predefined contacts and, on the bottom, there’s a USB port, while on the top, there’s the audio jack, both protected by small covers).


The Cat S62 Pro is built to be able to withstand a lot of punishment. The manufacturer says that the device is drop proof, so it can endure drops from 6 feet onto concrete thanks to its reinforced die cast frame (it was dropped on every side and corner) and the smartphone is also MIL Spec 810H rated, which means that the CAT S62 Pro was tested against drops, vibration, wind, rain, sand, salt mist, extreme temperature (between -13 and 131 degrees F), high altitude, as well as humidity and it survived. Also, on the front, the edge slightly protrudes creating a bit of a lip around the display, so, along with the Corning Gorilla Glass 6 protection, it should ensure that the screen won’t shatter if dropped face-first.
The Cat S62 Pro is also IP68 and IP69 rated, which suggests that it could be submerged under water down to 10 feet for 60 minutes, but the tests show that the device will only survive for 35 minutes and only down to 5 feet. One thing that’s missing is the physical buttons, which, from my point of view are still very much a necessity in a harsh environment, since you won’t always be able to use the screen. Yes, there is a Glove mode, but nothing beats the good ol’ physical buttons.

Besides the fact that it is a tough smartphone, the appeal of the S62 Pro remains the built-in thermal imaging camera and, considering that the rugged phone has an improved sensor, the thermal camera will capture better images. To be more specific, the Lepton 3.5 sensor has four times the thermal pixels than its predecessor (160x120p) and the output is at 1440 x 1080 pixels. Additionally, the camera can now detect heat sources from up to 10 feet away and the temperature range is between -4 and 752 degrees F (the same as its predecessor). The multiple modes (filters) are still there and they can measure the temperature of multiple spots, retroactively pinpoint a temperature in the image and they can even ‘see’ in environments where there is lots of smoke.
We already talked a bit about the front of the phone, but you need to know that the S62 Pro features a 5.7-inch IPS LCD capacitive touchscreen display, with a resolution of 2160 x 1080 pixels, a pixel density of 424ppi and 18:9 aspect ratio (it finally jumped on the wide screen bandwagon). The resolution is more than enough for a screen of this size and the viewing angles are solid. Also, the black levels aren’t really that deep (no way close to the AMOLEDs), but the images are equally sharp as on its predecessor (and that’s a good thing since it was already a decent display).


On the inside, the S62 Pro comes equipped with an octa-core Qualcomm SDM660 Snapdragon 660 chipset (quad-core 2.2GHz Kyro 260 Gold CPU and quad-core 1.8GHz Kyro 260 Silver) which is an improvement over the Snapdragon 630 chip of the CAT S61, but still not the most inspired decision since this chip is not that energy efficient and doesn’t really provide that much power over its predecessor (at least a SD712 would have been better). There are also 6 GB of RAM (two more GB from the previous generation), an Adreno 512 GPU (instead of the Adreno 508 of the S61) and 128GB of storage memory (don’t forget that you can also add up to 256GB using the microSD slot). The S62 Pro runs on Android 10 and there is a planned upgrade to the Android 11 (a firmware upgrade on a rugged smartphone? that’s new). The software is almost stock version that will definitely appease most users as it doesn’t annoy with additional useless apps (that sometimes are uninstallable).

On the rear side of the phone, there’s a 16-megapixel camera with dual-LED dual-tone flash and the FLIR thermal camera (which we already talked about). On the front, you can find the same 12-megapixel secondary camera. The problem with the main camera is that even if it shoots decent photos most of the time, it just isn’t on par with other similarly priced phone cameras: it shoots noisy photos if the room isn’t bright enough and in low-light or during the night, the performance doesn’t get any better (something which, unfortunately, has become to be expected from a rugged phone).
Furthermore, the Cat S62 Pro is equipped with a non-removable 4,000mAh battery (no wireless charging available) and this is another unfortunate decision that the manufacturer has made since the CAT S61 has a 4,500mAh battery. Taking into consideration that the SoC on the S62 PRO is not that power efficient, expect about one day and a half with some light and medium use; to get from 0 to 100 % using the provided charger, it will take about 2 hours.
Verdict: The S62 Pro is equipped a lot better than most other smartphones in this list, it has lots of features and it also looks a lot better than some industrial-focused handsets (still not near the flagships, but still modern enough for a rugged phone). In terms of ruggedness, the S62 Pro excels in every aspect, it is waterproof, dustproof and can handle lots of drops and, additionally, you also get the awesome thermal imaging camera (which hgas now gotten even better). This means that it takes the first place in our list.

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2. CAT S48C Rugged Smartphone

Although not really a new device anymore, the CAT S48C is the latest addition to the series of rugged smartphones from Bullitt (with the license from CATerpillar to use their name) and it’s also the first device from the manufacturer to become available in the US stores due to the partnership with Verizon and Sprint. This is not the only mid-range rugged smartphone that the manufacturer has made available, since the CAT S41 remains very relevant even in 2021 and truth be told, besides some slight improvements hardware-wise, the S48C and the S41 aren’t such different devices. Both the aforementioned smartphones seem to favor a ‘return to basics’ approach, where you get a good enough display and a decent software experience, as well as a tough exterior, so, when put next to the flagship CAT S61, there is no thermal imaging or an air quality monitoring, but every other rugged element is definitely there.

From the design point of view, the CAT S48C does not bring anything revolutionary to the table, the smartphone retaining a similar look to the other CAT handsets, featuring a thick rubberized case (retaining the same octagonal shape), covered by a black finish and with narrow longitudinal canals on the rear and the lateral sides which will offer a better grip. Unlike many other rugged smartphones directed towards constructions or industrial workers, the front and the rear of the smartphone are surprisingly clean, lacking those unnecessary screws or additional metal plates that won’t add much in terms of protection, but the sides are a lot more busy due to some white plastic strips and the buttons. The front side of the CAT S48C maintains a minimalist tone until it gets interrupted by the three physical buttons, Back, Home and Recent Apps which are very useful in an oily environments.


Furthermore, on the top side, just like the CAT S41, the CAT S48C has a 3.5mm headphone jack and a microphone, while on the left side, there’s a Power button and a gold Programmable key (can be configured to launch the camera, the torch or for enabling the Push-to-Talk function). On the right side, you can find two buttons dedicated to the Volume control (when pressed along with the power key simultaneously, it will take a screenshot and, when the camera app is on, press either volume up or down to take a photo), as well as two thick covers for the SIM tray and the SD card – on the bottom, there’s a single loudspeaker and the USB port covered by a protective layer of plastic (the manufacturer finally decided to implement the better type-C standard). As can be expected from a rugged smartphones, the CAT S48C is IP68 certified, which means that it is dust-proof and you can submerge the rugged smart phone underwater down to 5 feet for about 30 minutes (the protective covers are there for a reason, so make sure to seal them tight after you access the slots to ensure that the device will remain resistant to water and dust).

But that’s not all, because, similarly to the Panasonic Toughpad FZ-E1, the CAT S48C carries the Military Standard 810G (MIL-STD-810G), which ensures that the smartphones will survive drops onto concrete from up to 6 feet, even if the phone will fall face-first, due to the protruded outer lip all around the front side that should ensure that the screen survives unscathed – I would still be very careful not to hit the screen on sharp objects since in that case, it will shatter. The rugged smartphone can also handle thermal shocks and salt mist spray, as well as vibration and pressure (which does make it a reliable companion in an industrial environment). There are some additional features which add both to the ruggedness and to the comfortability factor: the case has a really good grip and it doesn’t feel like it will slip out of your hand at any time (it measures 5.9 x 3.0 x 0.5 inches, so it’s pretty much identical to the CAT S41 – it also weighs 9.1 ounces).


The CAT S48C has implemented the wet finger/glove-on technology, which, along with the physical buttons, ensures that the phone is operable no matter the conditions. The CAT S41 was lacking the fingerprint sensor and it seems like the CAT S48C is also deprived of this now banal feature (and the CAT S48C is not a cheap device by any means). Besides the size, the display is another element that is shared with the CAT S41, so, we’re dealing with a 5 inch TFT display with a resolution of 1080 x 1920 pixels, the pixel density is (approximately) 441 ppi, it has a 16:9 aspect ratio and the screen is protected by the Corning Gorilla Glass 5, which should provide a reliable protection against scratches (but nothing more). The display is quite colorful, with balanced black and white levels, but, while it is very bright, it is also very reflective (so, in certain conditions, it may be hard to see what’s going on on the screen).

Inside the case, the CAT S48C is very different from the S41, being equipped with a Qualcomm Snapdragon 630 (quad-core ARM Cortex-A53 CPU clocked at 2.2GHz and quad-core ARM Cortex-A53 CPU clocked at 1.8GHz), an Adreno 508 GPU, 4GB of RAM and 32GB of storage memory (which is the only available option, but you do get the possibility to add up to 256GB using the microSD card slot). The Snapdragon 630 is a decent mid-range chip which means that the phone will handle multitasking well (the 4GB of RAM will have a say into this matter), the apps do open immediately and the multimedia experience is satisfactory, but it will perform as a mid-ranger when it comes to gaming (which means that you should have no problem playing most of the available mobile games). Furthermore, the CAT S48C interface is built on top of the Android 8.1 (Oreo) and it is upgradeable to the version 9.0 – unfortunately, not that many manufacturers bother keeping their rugged smartphones up to date. The software experience should have been pretty similar to other CAT phones, but it’s not: while the CAT S41 has a clean interface, with little to no bloatware, the CAT S48C is filled with carrier-specific apps and no, you can’t uninstall them, these applications can only be disabled.


The rear camera is the same as on the CAT S41, so it’s a 13-megapixel rear camera with LED flash, phase detection autofocus and HDR mode, but on the front, the camera has suffered a downgrade to a 5-megapixel sensor, but it’s still plenty suitable for selfies (both of these cameras can shoot photos underwater). The rear camera does a better job than last year’s S60 camera, so the photos are more colorful and will do a decent job in good lighting, but in low light conditions, the photos will have a high amount of noise and blur. So, the cameras are still the Achilles heel for any CAT phone and their performance is not really on par with what other devices from the same price range can offer. Another area where the CAT S48C is inferior to the S41 is the battery which, instead of the expected 5000 mAh, it’s just a 4000mAh battery (non-removable Li-Ion) that has become a new standard with the flagship, non-rugged smartphones on the market. Still, the S48C can last up to 14 hours of continuous video streaming; as expected, there is no Qi wireless charging support.

Verdict: Once again, Caterpillar has managed to create a reliable rugged smartphone, suitable for both an industrial environment and for active people that don’t want to worry whether their smartphone will survive their outdoors adventures. By stripping away the thermal camera, the manufacturer wanted to widen up the audience for both the CAT S41 and the CAT S31 and the great battery life and the improved ruggedness will likely appeal to the large majority of people, but I feel that the uniqueness factor has been lost and, similarly to the ‘normal’ smartphones, it is of paramount importance to stand out from the crowd in any way possible.

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3. Sonim XP8 Rugged Smartphone

This year we seem to get spoiled by the manufacturers of rugged mobile phones, so, besides the new line of CAT rugged smartphones (which includes the S41 and the S61), we now get the Sonim XP8, the successor to the widely popular Sonim XP7 which was released more than 4 years ago (this gap is an interesting, not-really-consumer-friendly approach from the California-based company) and it seems that the new device has retained pretty much everything that made its predecessor great, but it has also enhanced some of its core elements to make it more suitable for 2019.

The Sonim XP8 is not aiming at the general users, but at a very specific niche audience that mainly includes the construction workers, the electricians, the people that work at chemical plants and especially it is aimed at those that are the first responders while working in hazardous and emergency-type conditions – this is enhanced by the FirstNet Ready certification (FirstNest gives the first responders access to a congestion-free broadband LTE network where the data can be quickly send a received, therefore ensuring that more lives can be saved and it ensures an overall better public safety). Furthermore, Sonim has also kept the Push-To-Talk function (the AT&T proprietary EPTT), which can prove to be a reliable tool in case of emergency or when the user needs a walkie-talkie-type of service (such as while hiking).


I couldn’t really call the Sonim XP7 an attractive phone, but it was a designed in a way to ensure that the device will be waterproof, it will survive falling on all kind of surfaces and that it can be used in dangerous environments. The Sonim XP8 follows on the same footsteps, so it’s quite similar design-wise because it kept the top protrusion for the antenna, but it has lost the octagonal shape and gained a more squarish look with soft rounded corners (the smartphone is also a bit thinner than the XP7, measuring 5.98 x 3.12 x 0.7 inches and it has also gained some weight – it now weighs 11.81 ounces).

Other elements that sets this device further apart from the regular Android or Apple handsets are the ‘analogue’ front-facing buttons (Back, Home and Recent), the aforementioned PTT button, the top Sonim XPand Connector (very useful addition which allows the user to connect various modules to the phone and expand its capabilities: the available modules include the Laser Barcode Scanner or the Channel Select module), the Sonim SecureAudio Connector (for any external speakers) and the red Alarm key (when pressed, it automatically sends the GPS location and the user should immediately be contacted by the emergency centre). Some other features that were the norm for a long time and are now turning to be something quite exotic are the removable battery and the microSD card, but Sonim is also guilty of removing the 3.5mm headphone jack (it did at least go for the USB type-C connector for charging the battery).


On the front side, Sonim decided to put a 5-inch ISP LCD display which has a 16:9 aspect ratio, 441 ppi pixel density and a resolution of 1080 x 1920 pixels. Although the display can’t compare with the flagship models (despite having a similar price tag), it is still a massive improvement over the 4-inch display of the Sonim XP7. Furthermore, for basic media consumption, the display will do just fine, but there is a noticeable red tint and the colours don’t pop out as much as on an AMOLED display. Covering the screen and protecting the entire front side (expect for the buttons), there’s the Corning Gorilla Glass 3 which will do a good job protecting against scratches and, considering that the display may be vulnerable if the users drops the phone face-first, Sonim decided to surround the screen with a raised, protective lip and the display itself seems to be puncture-resistant (as marketed by the manufacturer). Also on the front area, there are two 100 dB+ speakers (with noise cancellation) which, as expected, are very loud and surprisingly clear.

Note: You can still operate the smartphone even if you have wet fingers or gloves.
The Sonim XP7 is able to withstand a lot of abuse and the XP8 doesn’t lower the bar. The handset is IP68, IP69 and IP69K rated, so it can be submerged underwater up to 6.5 feet for as long as 30 minutes (and it will withstand direct water sprays); it can also survive corrosive chemicals and oils, extreme pressure and can withstand a lot of falls before taking actual damage (it’s Military 810G and Non-Incendive Class I, II & III rated). So, similarly to its predecessor, the phone is not indestructible but it is one tough piece of work (probably one of the most durable smartphone available right next to the Panasonic rugged handsets).

Inside the case, the Sonim XP8 is equipped with a Qualcomm SDM630 Snapdragon 630 SoC (octa-core Cortex-A53 clocked at 2.2 GHz), 4 GB of RAM, an Adreno 508 GPU and 64 GB of storage memory (you can add up to 128 GB using the microSD card slot). As you can see, Sonim has made significant progress in the hardware performance department as well (the XP7 had 1GB of RAM, an Adreno 305 GPU and a Snapdragon 400 chip), so the phone will feel more responsive, it will allow some light gaming and the multitasking will be handled with ease. It will also allow for a decent experience with the Android 7.0 Nougat (yes, Sonim decided to no implement the latest Android Oreo and I wouldn’t put my hopes up on seeing any future updates – the rugged smartphones will usually be stuck with the Android version with which they were released and this is not necessarily a bad thing for the Sonim XP8 because a total upgrade may pose some risks in terms of stability and the targeted audience may not appreciate any radical changes).


Moving on to the cameras, we can see that the Sonim XP8 sports a 12-megapixel rear camera (uses the PDAF technology and it can film 1080p videos at 30 fps) and a 8-megapixel front camera suitable for selfies. Just like almost all other rugged smartphones, the rear camera performs decent at best in good light but under-performs in low-light, but, let’s be honest, you won’t use the Sonim XP8 as your main shooter anyway. Now let’s have a look at the battery. The XP7 had a quite impressive 4800mAh battery that could deliver up to 48 hours of normal usage and the Sonim XP8 aims to top that with its equally impressive 4900 mAh removable battery which, similarly to its predecessor, it will take about two full days of medium to high use until you’ll need to recharge the battery (the XP8 features the Fast battery charging tech Quick Charge 4.0).
One last appealing ‘feature’ is the three year warranty. Just like the XP7, the Sonim XP8 will be replaced if it breaks, without questions asked.

Verdict: The Sonim XP8 does feel like it is indestructible and, even if it made significant improvements in both looks and performance, it still isn’t entirely suitable for the wider audience (and I’m not sure that it tries to). That being said, the Sonim XP8 is definitely one of the most rugged smartphones available in 2021 and its mid-range performance will be enough for most of its users, while it will also be a great addition to not only workers in tough environments, but for people that practice outdoor sports as well.

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4. Panasonic Toughbook FZ-T1 Rugged Smartphone

The Panasonic Toughbook FZ-T1 is part of the latest fully-rugged handheld series from Panasonic and I know that when thinking about the toughest phones, most people will point to the Samsung Active series (or some other Chinese brands), but Toughbook devices are simply on another level in terms of ruggedness. I found it a bit amusing when Panasonic was referring to its 5-inch handsets as tablets that can make phone calls (which is not really wrong) and the Toughbook FZ-T1 is now a handheld and the Wi-Fi/4G version has all the functions of a normal smartphone. The way it is built and the additional features it has, clearly sets it apart even from the rest of the rugged smartphones and the closest device that I could find is the Cat S61 (due to its thermal imaging camera).

I held myself back for a while to include this product for more than a couple of reasons: it is unfortunately not suitable for the usual consumer and it’s specifically built for industry workers (mostly due to the integrated barcode scanner). That’s right, the Toughpad FZ-T1 features a thick case (which measures 3.0 x 6.1 x 0.7 inches including the barcode reader section – significantly slimmer than the N1 model), a fairly rounded back panel to keep the device comfortably in your hand and the black matte finish does help with the grip (so you don’t drop it). On the front of the device, just above the display, there’s a small battery indicator (when it’s red, the battery level is 10% or less), the ambient light/proximity sensors and the microphone.


Underneath the display, there is a mono speaker (can go up to 95dB) and a microphone – yes, the three physical buttons (Back, Start and Search) are now gone and replaced by the on-screen alternative. I think that all rugged smartphones should keep the physical buttons and not migrate towards a display-only approach, but I’m willing to give Panasonic a pass due to the glove mode (allows you to use the phone with thick gloves) and rain mode (makes sure that there are no misoperations if the display gets we – (the process involves limiting the touchscreen multi-touch usability from 10 fingers to just one finger).
The sides of the Toughbook FZ-T1 are a combination between the gray plastic that stretches towards the front bezels and a black rubberized material (this combo does help move the Toughbook FZ-T1 slightly outside the industrial look).

Furthermore, on the left side, a protective cover hides the microUSB port (there is no USB-C), on the top, there’s a 3.5mm headset jack which sits next to a 1D/2D barcode reader, while on the right, there’s the Power button, a programmable Side button and the volume buttons (on the bottom of the device, there is an expansion bus for attaching an optional cradle – useful in an industrial environment where you can easily misplace the device). The rear side of the FZ-T1 is quite interesting since there is a slightly inflated portion towards the top (to accommodate the barcode reader) with the camera embedded within it, while towards the bottom, there is a latch which, once operated, will expose the removable battery.

The large part of the front side is occupied by the 5-inch display, which has a resolution of 1280 x 720 pixels (a bit disconcerting for a 2-year old rugged phone), a pixel density of around 294ppi and up to 500cd/m2 brightness levels (seems to be the same as on the far older Toughpad FZ-E1). Yes, the display is outdated and I know that the focus was more towards functionality and less about entertainment, but even so it’s a bit ridiculous considering the price tag (the CAT S61 is also fairly industrial, but has a far batter display). That being said, the pixel density is low, the colors aren’t really as vibrant as what other cheaper phones from the competition have to offer and the viewing angles aren’t that great. Now, since this is a rugged device, it is expected that the screen won’t shatter easily and this is true for the most part since it can be dropped from 10 feet without taking any damage (the thick border that surrounds the display plays an important part) and it will survive without problems a lot of drops (yes, even face-first ones – it’s surprisingly difficult to destroy this device).


Furthermore, the Toughbook FZ-T1 is also MIL-STD-810G certified, so it can handle both high and low temperatures (the operating range is between -4 and 122 degrees Fahrenheit), explosive atmosphere, humidity, sand and dust, vibration (including loose cargo transportation), shock, freezing rain, acidic atmosphere and more. As expected, the Toughbook FZ-T1 is also waterproof and dust resistant, being both IP66 and IP68 rated, so you can submerge it down to 5 feet underwater for about 30 minutes. Inside the case, the Panasonic Toughbook FZ-T1 is equipped with a quad-core Qualcomm 210 MSM8909 chipset (the clock rate can go up to 1.1GHz), an integrated Adreno 304 graphics card, 2GB of RAM and 16GB of eMMC storage memory – you can add up to 64GB by using a microSD card. The device is also compatible with the following wireless and Voice&Data standards: IEEE802.11 a/b/g/n/d/h/i/r, Bluetooth, 4G LTE, HSPA+, UMTS, EDGE, GPRS and GSM. Seeing these specs, it does feel like Panasonic took a significant step backwards since the Qualcomm Snapdragon 210 MSM8909 is the entry-level SoC for Android smartphone, so the performance is not going to be that great (some resource-heavy apps are not going to work properly, but multi-tasking is decent due to the 2GB of RAM and especially thanks to the display resolution); the Adreno 304 paired with the 720p should be fine, but even so, most games will not run smoothly.

The ToughPad FZ-T1 uses Android 8.1 Oreo and it’s an interesting choice, considering that past devices from Panasonic relied on the Windows Mobile and it made sense since it had a better integration with various software from tech and industry companies. The Android OS is going to feel more comfortable for most users and I suppose this handheld rugged device doesn’t really need any special apps – as with other manufacturers of rugged smartphones, Panasonic doesn’t seem to like to update the OS on its devices.
The FZ-T1 is equipped with an 8-megapixel rear camera (with LED flash and auto-focus) and no, there is no front-facing camera on this smartphone (a bold decision, considering that even in an industrial environment, people may want to make video calls).


The rear camera will take reasonable photos in good lighting and especially outside in a sunny day (although there was a bit of overexposing), but indoors and during the night, the photos were blurry and full of noise. Overall, this is a tablet-level camera and won’t really satisfy if you want to use the phone as a main camera on holidays (not that anyone would want to do that) – it should be fine for scanning QR codes or for photographing schematics or other type of documents.
One of the most important aspects of any smartphone or tablet (rugged or not) is the battery life and truth be told, I was expecting a large battery, something similar to the Toughpad FZ-E1 (6200mAh), but no, the FZ-T1 has a 3,200mAh battery which is both replaceable and hot swappable. Panasonic claims that the battery can last up to 12 hours when scanning barcodes three times per minute (mixed with some light WiFi use and cellular calls). Furthermore, the Toughbook FZ-T1 should take about 2 hours and a half for charging the battery from 0 to 100% (depending on the ambient temperature, it can take more).

Verdict: Why isn’t the Panasonic Toughbook FZ-T1 the first in the list you may ask, since it’s such a great rugged device? Well, because it doesn’t really follow the same guidelines as the usual smartphones (or tablets, for that matter) and, while it’s true that rugged cell phones, in general, are more niche devices, the Panasonic Toughbook FZ-T1 is even more narrow into the targeted audience. To be more specific, this belongs in a warehouse with industrial workers and I highly doubt I’ll ever see an active person running with this mammoth strapped to their arm. That being said, the Panasonic Toughbook FZ-T1 is pretty much the pinnacle of ruggedness, having a screen resistant to shock, the case can handle pretty much everything you throw at it, it has some awesome features (suitable for an industrial environment), but there are some minuses, since software is a bit outdated, the camera is nothing to brag about (and the front-facing one is completely missing), the device is quite thick and the most important negative is the incredibly high price.

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5. Samsung XCover Pro Rugged Smartphone


Apparently, the Active series wasn’t as successful as Samsung may have wanted and, despite its reasonable popularity, the series has been abandoned after the S8 Active. And while the premium rugged smartphones have been left behind, Samsung has been focusing more towards the entry-to-mid-level market where the Chinese-made rugged smartphones have been reigning for a while now. Of course, I’m talking about the XCover series which has been revived about two years ago with the release of the 4S which wanted to replace the original two-year-old XCover 4. And now, Samsung has also made available a slightly better equipped rugged phone called the Galaxy XCover Pro (which hopefully, may be able to fill in that Active-shaped hole in our hearts).

That being said, the XCover Pro has left behind the large bezels of the XCover 4S and it does look a lot more like a modern smartphone. We’re still dealing with a plastic case which is decently compact (by the new standards) – it measures 6.30 x 3.02 x 0.39 inches and there’s a rubber-like frame that goes around the device, allowing for a firm grip. The rear side of the smartphone is also designed to prevent the device from sliding from your hand thanks to a special texture, but make no mistake, it’s still plastic (not that Samsung made any attempt at hiding it). On the plus side, you can remove the back panel and yes, you can replace the battery which is very unusual for a smartphone released last year. While it doesn’t follow an all-glass design, the XCover Pro still looks far more modern than the XCover 4S and that’s mostly due to the reduction in bezel size and the manufacturer even went for a hole-punch camera.


I did notice the orange XCover button is still there (it’s a programmable key) and that the volume rocker has switched sides so, along with the Side key (Power and fingerprint reader), it now rests on the right side of the smartphone. I do think that the rugged smartphones should always have physical buttons since it’s easier to operate in harsh environments, but the manufacturers seem to know better, so the Samsung XCover Pro relies on the three on-screen keys for the UI navigation. At least they didn’t go for the on-display fingerprint reader and left it on the side of the smartphone – it’s very accurate when your fingers aren’t dirty, sweaty or covered by gloves (so the actual targeted audience will most likely not use this function at all). It’s worth noting that the rubber-like frame does protrude a little bit on the front in a way that it forms a protective lip around the display (there is also Corning Gorilla Glass 5 for protection against shattering).

Additionally, the XCover Pro is IP68-rated, therefore it is fully protected against dust ingress and it will also survive immersions under water down to 5 feet for up to 30 minutes; it’s also MIL-STD-810G compliant and it seems that Samsung prides itself with the fact that the device survived after being dropped on a plywood impact surface from about 5 feet. Even so, I would still be at least a bit careful when using the XCover Pro, especially in a challenging environment since it may not do that well with corrosive substances and other types of destructive agents. It should still be fine if you’re working in constructions or any similar fields. The front side of the Samsung XCover Pro is almost entirely covered by the 6.3-inch IPS LCD display which is far better than what its predecessor had to offer (although some would argue that a display of such size is very vulnerable in harsh environments).


The IPS display features a 19.5:9 aspect ratio, a resolution of 1080 x 2340 pixels and 409 ppi pixel density which is far above the laughable 294ppi and 720p resolution of the XCover 4S (I don’t know what Samsung was thinking releasing such a device in 2019). The brightness level is about 560 nits which is very similar to the XCover 4s and it’s a fair performance, but it still falls short of the 750 nits of the CAT S31. Inside the case, the XCover Pro is equipped with an octa-core Exynos 9611 chipset (a quad-core 2.3GHz Cortex-A73 and a quad-core 1.7GHz Cortex-A53 CPU), a Mali-G72 MP3 GPU, 4GB of RAM, 64GB of storage memory and there’s also a dedicated microSD card slot to add up to 1TB. The Exynos 7785 is an alternative to the Qualcomm Snapdragon 712, so it should do decently fine with most applications (including multitasking – the 4GB are definitely enough for most use cases) and if you’re going to try some games, the Mali-G72 MP2 GPU is actually quite fast and should be able to render any 3D game with relative ease (if anything, the CPU is going to be the bottleneck with some apps).

Overall, this is a respectable upgrade over the XCover 4S and it’s nice to see that Samsung has decided to release the XCover Pro with the Android 10 version. As expected, the XCover Pro can be upgraded to Android 11 and Samsung has mentioned at some point that it wants to support the refreshed XCover series for a long time. If true, it’s something to be praised considering that lots of rugged smartphones manufacturers seem to dread to offer support for their newly released devices at least for a while. Of course, Samsung has added its own skin over the Android version, but, while it’s true that the One UI 2 is not that heavy, some bloatware is still present to ruin your pure Android experience.


In terms of cameras, the Samsung XCover Pro is equipped with a 24-megapixel rear camera with an f/1.7 aperture (PDAF, Dual-LED flash, HDR and Panorama) which can shoot 1080p videos at 30 fps (along with an 8-megapixel wide-angle camera) and on the front, there’s a 13-megapixel secondary camera with an an f/2.0 aperture. As you can see, Samsung has upgraded both lenses if we’re to compare them to the XCover 4S and it seems that the rear camera does a good job outdoors during the daylight with the colors being very lively (as well as a balanced contrast). The wide-angle shots were also fine, but a tad darker. In low light, the picture loses a bit of its sharpness (some noise will inevitably creep in), but the colors were still decent and a fair amount of detail was still here which makes it a decent mid-range camera.

I was very concerned by the decision to use a 2800mAh on the XCover 4S, but it seems that Samsung saw the wrong of its ways and equipped the XCover Pro with a proper 4050mAh removable battery. This way, while the display brightness was set at 60%, the battery offered a bit over 11 hours of screen on time and you should manage to recharge it from 0 to 100 percent in about 2 hours (15W quick charging technology).
Verdict: The Samsung XCover Pro is definitely a decent mid-range rugged smartphone, having a good protection against shocks, water and dust and it also looks like a smartphone, while the competition sometimes feels like it’s trying to sell toys. But how does it fare against the likes of Kyocera, CAT or Sonim? Well, the verdict remains the same as with the Active series: the smartphone is suitable for active persons that like to jog or go biking and it will survive in a construction site, but not so much for people that work in industrial environments.

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6. Blackview BV9900 Rugged Smartphone

Blink and you may miss a new Blackview rugged smartphone release. That’s right, not even a year has passed and Blackview has already made available a new rugged smartphone, the Blackview BV9900, a device that seems to have a special focus towards the camera department, sporting a 48-megapixel Sony ultra-wide shooter. I do appreciate the overall improvements over the previous generation (it seems to remain a very rugged smartphone, while keeping a cleaner look, there’s the aforementioned camera upgrade and the more powerful internal hardware), but it feels like the Chinese manufacturer releases a new rugged handset way too often, so it gets to immediately compete with its existing flagship model. Of course, this may be a great thing for new buyers that get a larger variety of rugged smartphones to choose from, but for those that already have a previous gen Blackview phone, it can become a problem considering the future support of older devices (and the rugged smartphones are notorious for their lack of software updates).

The other manufacturers of rugged handsets are a bit more conservative with the adoption of a new design and, instead, they prefer to maintain a sense of consistency between the new and the older models, but this has never been the case for Blackview which often pushes a completely redesigned exterior for its new smartphone. And that is also true for the Blackview BV9900 which moves away from the complicated look of the BV9700 PRO and shifts to a more simple, yet elegant exterior (quite similar to the BV9600), stripping most of the overdesigned elements from the rear panel and focusing towards creating a flat, minimalist case.


That being said, the Blackview BV9900 has the back panel pretty much completely covered by a black textured coating and, besides the cameras and the Heart-Rate monitor + UV meter cutouts, there really isn’t much else going on (very uncharacteristic for the BV series which always had some metal pieces, but it is a sign of maturity and some clear inspiration from the CAT series of rugged smartphones).
When compared to the BV9700 Pro, the new rugged smartphone is a bit slimmer (it measures 6.16 x 3.08 x 0.55 inches) and it is also slightly more lightweight at 0.58lb (instead of 0.62 lb), but I do suspect that a Pro version will be a bit bigger and heavier. Taking into account its size and weight, the BV9900 is not harder to manoeuvre than your average flagship smartphone, although it being wider will help provide a better grip.

The device is surrounded by a metallic frame and within it, on the left side, there’s a TF/SIM card (you can add up to 2TB of additional storage) and an orange textured button (it is programmable to either quickly open a specific app or as a shortcut for some functions, such as opening the camera, taking a screenshot, opening the flashlight or triggering SOS, the latter being very important for hikers) -there’s also SHOCK PROOF written to remind you that this is a tough smartphone. On the right side, the BV9900 has kept the expected combination of buttons: a volume controller, a Power button and the fingerprint sensor (which is still fast and responsive). The display is surrounded by some thick bezels (although, they’re still narrower than on some other rugged smartphones) and on the top, the front-facing camera eats a bit from the screen estate, although pretty much without reason because it could have easily fit within the thick upper bezel.

I liked that Blackview has kept the USB type-C port for charging on the bottom side (has a protective cover), but, while I appreciate the dual-SIM tray, I noticed that the manufacturer decided to still shy away from re-adding the 3.5mm headphone jack (which is now gone for more than a couple of generation), so the user will have to use the provided USB to jack in order to listen to music with the headphones. This, and the fact that there are no physical buttons that allow you to operate the interface are huge minuses from the convenience point of view and it really is an uninspired decision considering that this is a rugged smartphone and not some iPhone or Samsung device that tries to push some unwanted trend.


The BV9900 has kept the same IP68 protection against dust and water (it can be submerged underwater down to 5 feet for up to 30 minutes), and, just like the BV9700 Pro, it is also IP69K-rated which means that it is protected against close-range high pressure and high temperature spray downs (a requirement for many industry sectors) and it also carries the MIL-STD-810G certification (protection against vibration, high pressure, thermal shocks and more). Around the screen, the rubber edges extend a bit to form a protective lip which should ensure that the display will survive in case the user drops it face first, although such a large screen could be at risk if it would fall on sharp rocks (the Gorilla Glass 5 protection is there just for scratches and it won’t provide any additional protection). One of the main highlights of this product is that it will remain functional even at a temperature of -22 degrees Fahrenheit (-30 degrees C) and, since some tests suggests that the claim is indeed true, then it’s great news for people that either live in such a harsh environment or plan on going on expeditions where the temperature drops that low.

On the front, the BV9700 Pro features a 5.84-inch FHD+ IPS capacitive touchscreen display (ILI7807D IC), with 16 million colors, a resolution of 2280 x 1080 pixels, 19:9 aspect ratio and a pixel density of 432 ppi (so, it’s pretty much the same display as on the BV9700 Pro). This aspect ratio will deliver a better gaming and movie watching experience and this is a feature that most manufacturers have adopted into their new smartphones, so Blackview is fully immersed in this new trend. That being said, the viewing angles are great, as expected from an IPS (178 degrees) and the 400 cd/cm2 maximum brightness should be enough for the screen to remain visible even under direct sunlight. Furthermore, the 432 ppi do make a difference and greatly improve the image quality of the screen.

While the display was left unchanged from the previous generations, inside the case, things have gotten a lot more interesting: the BV9900 is equipped with an octa-core MediaTek MTK Helio P90 chipset (MT6779V/CE – dual-core 2.2GHz ARM Cortex-A75 CPU and six-core 2.0GHz ARM Cortex-A55 CPU), an IMG 9XM-HP8 GPU (clocked at 970MHz), 8GB of RAM LPDDR4X and 256 GB of storage memory (the phone also allows the user to add up to 2 TB using a microSD card). This is a serious hardware boost from the previous generation and the chipset comes quite close to the performance of the Snapdragon 710; the GPU will behave a bit better than the Mali-G72 GPU with resource-heavy games (and this has proven to be true in practice, since the BV9900 can handle most of the newer game titles and the multitasking was smooth and without problems). Additionally, Blackview claims that it uses A.I. to boost the performance of the phone while playing games by keeping some apps disabled, but it’s just basic machine learning to prioritize the applications.


Note: The BV9900 features NFC – the VOC sensor seems to be gone.
The Blackview BV9900’s interface is built on top of the Android 9.0 Pie OS and there aren’t that many differences when compared to its predecessor: the UI is still modified, but without much bloatware, the Toolbox is still present which includes the Compass, the Height Measurement; there’s also an air quality tool. I’m curious to see if Blackview will decide to update its phones over the years with the future Android versions, since most (if not all) rugged smartphones manufacturers dislike the idea of upgrading their devices (yes, even CAT and Sonim are guilty of this behavior), so there is a chance that the BV9900 may be stuck with the present UI before reaching EOL (which may not be that far considering the rate at which the manufacturer releases their rugged handsets).

When I had a look at the Blackview BV9700 Pro, it was one of the first rugged smartphones to add a new element that has been trending in the smartphone world: a dual-camera. The BV9900 is taking it to a whole new level, sporting not two, but four rear-positioned cameras, the first being a ultra-wide 120 degrees angle camera featuring a 16-megapiuxel sensor, followed by the Sony 48-megapixel Ultra-clear camera, a 5-megapixel depth camera and, a bit to the center, there’s a 2-megapixel macro camera. This is the first time I see such a setup on a rugged smartphone (and, to be honest, on any other regular phone), but Blackview said that the focus is a lot more towards the camera department and it does seem like the BV9900 may be in a class of its own. That being said, the cameras were able to capture some really good shots, even indoors, when the light is not the best and it outperformed every other rugged handset in terms of video quality. On the front side, there’s a 16-megapixel camera (S5K3P9-SX sensor, f2.0 aperture) which was more than suitable for selfies and for conference calls.

Just like the BV9700 Pro, the Blackview BV9900 comes with a non-removable 4,380 mAh Lithium-Polymer battery which can deliver up to 2 days of light to moderate use and will also allow a more demanding user up to 11 hours of screen-on time. The battery can be fully charged in about 2 hours and a half and, additionally, the BV9900 supports 10W wireless charging (besides the 18W wired charging).
Verdict: I was pleasantly surprised by the many interesting and modern features of the Blackview BV9900 and I do like that the manufacturer has taken a more serious approach, leaving behind the toy-like cases, but I am not sure if a new rugged device is necessary in less than a year. Clearly, the BV9900 has made some improvements from the design point of view, as well as the cameras (which are fantastic on this model) and functionality, but it does raise some concerns about the longevity of the support for these devices.

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7. Kyocera DuraForce Pro 2 Rugged Smartphone

The Kyocera DuraForce Pro 2 is the latest handset from the Japanese manufacturer to join the rugged smartphones market as a successor to the DuraForce Pro in an effort to improve some key elements and make the device more suitable for the today’s exigence. But, despite people craving for an elegant, yet rugged smartphone, the manufacturers are still having a hard time to keep their devices slim and with the latest features, while also being resistant against drops or other mechanical shocks.

Samsung and Motorola have made some interesting advancements with their waterproof and dustproof Active and Force series, but it’s worth noting that Kyocera has also pushed its rugged smartphones towards a more modern design, so while the Kyocera Brigadier was already a better looking rugged smartphone than its competitors, the DuraForce Pro 2 got a bit closer to the more elegant non-rugged flagships. At the same time, it doesn’t differ that much from its predecessor even if it comes with a redesigned case and it still carries the signature look, has better internal hardware and the same iconic sapphire screen.
As expected, you won’t find the glass and metal combination (which is definitely attractive, but fragile) and instead, you get a mix of polycarbonate and thick rubber. The case has a curved back, soft rounded corners – it’s less curved than the DuraForce Pro 2, the lateral sides protruding towards both the bottom and the top sides. Furthermore, on the rear panel, there are four patches of texturized rubber that slide towards the screen and, on centre of the rear panel, the plastic is a lot smoother.


All around the case, you can find pretty much the same buttons and ports as on any other smartphone (yes, it has a headphone jack), with every port opening being covered by protective flaps and, unfortunately, Kyocera decided to get rid of the three front buttons for Back, Home and Recent and instead, it went with capacitive buttons – this hasn’t been the best decision because the physical buttons remained operational in every type of environment (as a bonus, there are front-facing speakers). The PTT/Programmable key has been kept from the DuraForce Pro (by default, it will activate Verizon’s push-to-talk service, if you use Verizon, but you can program it to either launch any app or to automatically send help texts and the GPS location in case you get lost or are in danger), as well as the Fingerprint Sensor on the Power key (this feature has now become a standard even on rugged phones).

Because of the curved back, the phone fits comfortably inside the palm of the hand, but the increased size over the DuraForce Pro 2 will not go unnoticed, since it now measures 5.91 x 2.89 x 0.53 inches and it’s got a bit heavier (8.57 oz). The bigger size means more screen real-estate, but bigger smarphones are usually more fragile and more prone to breaking than any other smaller handsets (until better technologies are developed, I’m not sure rugged smartphones should go over 5 inches). Another interesting aspect is that I found it hard to fit the phone in my pocket because of its thickness (so keep that in mind before purchasing). That being said, the main attraction of any phone is the display and Kyocera has equipped the DuraForce Pro 2 with a 5-inch IPS LCD display that features 16 million colours, a resolution of 1080 x 1920 pixels and a pixel density of 441ppi (so, nothing has changed in this department). Furthermore, you get the same Sapphire Shield protection, so the display becomes virtually unscratchable and it is a bit harder to break than the traditional screens (if it falls at a odd angle, the screen will shatter into pieces instead of cracking like the usual Corning Gorilla Glass protection).
Similarly to the DuraForce Pro 2, the display is greatly improved over the dim Kyocera Brigadier, so, even for a sapphire screen, you can clearly see everything even under direct sunlight.


Still, you should not expect the vividness of AMOLEDs or the true colours of iPhones, but the DuraForce Pro 2 does a fair job on delivering a good visual experience, with images and text being crisp and clear, the colour accuracy is reasonably good and it has surprisingly good viewing angles. What I found annoying is that Kyocera left so much space unused on the front, while the display of so many other smartphones cover almost completely the front side (except for the dreaded notch).
Note: You can use the touch-screen even if you are wearing gloves or if your fingers are wet.

Similarly to Kyocera DuraForce Pro, the DuraForce Pro 2 has a Military Standard 810G certification, so the phone should withstand low pressure, temperature shock, any contamination by fluids, humidity, solar radiation, high altitude, mechanical vibration, pyroshock, icing or freezing rain and more, which makes the handset perfect for working in industrial fields (the device is also Class I Division 2 rated, so it can be used in hazardous places without causing explosions). This should ensure a serious protection from the elements and in case you accidentally drop it, know that the screen is not unbreakable (as said before), so be aware that if you drop it on a sharp object face first, it could shatter (there is a lip around the display which will definitely help a lot with keeping the screen’s integrity intact).

Furthermore, the phone is IP68 rated, which means that it is protected against dust and it is waterproof, meaning that it can be temporarily immersed under water. To be more precise, the DuraForce Pro 2 will allow you to go as deep as 6.5 feet for up to 30 minutes and, at the same time, there is the Underwater Mode for all the camera options (you can film and capture photos under water).
And that leads us to the cameras. On the rear side, the DuraForce Pro 2 features a main 13-megapixel camera, with autofocus, LED flash and HDR, and a secondary wide-angle 8-megapixel camera (an upgrade from the 2-MP of the previous model).


In good light, the camera can capture some really good photos, with accurate colours, a low amount of noise and an overall good exposure. In low light, the camera struggled a bit, capturing photos with a lot of noise and grain. The secondary wide-angle camera is definitely an interesting addition, because it can capture super wide-view 4K videos (and the upgrade to the 8-megapixel sensor is definitely noticeable). The front 5-megapixel camera (no upgrade here) is good for selfies, but again, it will do a decent job in good light, but not so much indoors and in low-light environments. Another great feature that’s been developed for the DuraForce Pro 2 is the advanced echo and active noise cancellation using four microphones which have the role of counterbalancing the external sounds, allowing you to better make phone calls (even using the speaker option) or simply listening to music or videos.

On the inside, the DuraForce Pro 2 is equipped like a mid-range smartphone, sporting an octa-core Qualcomm Snapdragon 630 chipset (octa-core 2.2 GHz Cortex-A53 CPU), an Adreno 508 GPU, 4GB of RAM and 64GB of internal storage memory, which can be augmented by 512GB using a microSD card. This hardware is specific to a mid-range handset and the performance will be as expected: great at multitasking, but not the best with 3D games that require a lot of resources. The phone also runs on Android v8.0 Oreo, but it has some pre-installed elements from Kyocera and some more from its carrier (the DuraForce Pro does not have an unlocked version, for now) – thankfully, the 4 GB of RAM will make a difference to contain the bloatware from the carrier.

Ignoring the carrier apps, the interface is reasonably clean and Kyocera added only a few native applications, such as the Outdoor Portal, which is a good tool for checking the weather, the real-time position of the moon and the sun, the correct altitude and even the tide with a fish activity rating. There’s also the Camera Underwater Mode which basically disables the touch-screen and let’s you control the phone using only the physical buttons.


The last aspect that I would like to cover is the battery life. Just like the Duraforce Pro, the Pro 2 comes with a non-removable 3240 mAh battery which will get you through a full day of medium use (in the continuous loop video test, the battery died after almost 7 hours). The good news is that the phone comes with the UBS Type-C fast charging, so the battery will charge up to 60 % in about half an hour and there is support for the Qi wireless charging, but the charging pad is not included.

Verdict: The Kyocera DuraForce Pro 2 is definitely a better smartphone than the Kyocera Brigadier, but less of a significant upgrade over the DuraForce Pro 2 (although it does have a slightly better camera and more powerful hardware). At the same time, some improvements have been made to the overall ruggedness from its predecessor (the case it completely redesigned), but I’m not really a fan of not having the option to purchase this phone unlocked from the start and being forced to go through a carrier (which this time has added an annoying amount of bloatware). This is the main minus of the Kyocera DuraForce Pro and of course, I have already signalled all of its pluses, so if it’s not a problem for you to go through Verizon, this is a worthy smartphone for active people that like rock climbing and swimming.


Mark is a graduate in Computer Science, having gathered valuable experience over the years working in IT as a programmer. Mark is also the main tech writer for, covering not only his passion, the networking devices, but also other cool electronic gadgets that you may find useful for your every day life.

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